Montra Electric, a name increasingly familiar in the world of sustainable transportation, is about to turn more heads—this time in Manesar, Haryana. The company has set the stage to open its brand new electric heavy commercial vehicle (eHCV) facility, a move that signals more than just bricks and machinery. It’s a clear nod to India’s ambitions to become a powerhouse for green mobility solutions, especially as cities and companies scramble for cleaner, more capable trucks.
Inside the New Manesar Plant: Where Tech Meets Vision
So, what makes this facility special? It’s not just the sprawling 255,000 square feet—though that’s impressive on its own. Walk the factory floor and you’ll see a blend of humans and robots working side by side. About 60% of the entire assembly operation is handled by robotics, which means precision and speed, but it also means human workers get to focus on jobs where adaptability and oversight really matter.
What stands out further is the all-women battery production line—one of the first of its kind for this sector in India. That’s not just a headline: it’s a step forward for gender inclusivity in advanced manufacturing, and it could be a blueprint for others to follow.
Hitting High Gear: Plant Capabilities at a Glance
Curious about numbers? The facility will roll out up to 6,000 eHCVs each year, with the option to scale up to 7,500 if demand surges. There’s an in-house lab for battery assembly and quality testing—a necessity when you’re aiming for both durability and safety on India’s unpredictable roads. Montra’s use of Industry 4.0 standards means agile lines, automatic guided vehicles zipping around, and digital monitoring at every stage, all driving efficiency up a notch.
Key Plant Features
|
Aspect |
Details |
|
Site Area |
255,000 sq ft (total), 150,000 sq ft (built-up) |
|
Output Capacity |
6,000 eHCV/year (expandable to 7,500+) |
|
Automation Level |
60% robotics, modular lines |
|
Battery Lab |
1.7 GWh assembly with all-women tech team |
|
Testing Facilities |
Labs for safety, electrical, and electronic evaluations |
|
Products |
Rhino, Eviator, future models |
More Than Just Production: Community and Sustainability
But let’s be honest—an eco-friendly truck plant should do more than just produce vehicles. Montra is clearly thinking ahead. Around 74% of its materials are sourced locally (apart from the battery cells themselves), and there are plans for battery recycling and renewable energy integration. Locals are being trained in advanced skills, boosting both regional employment and pride.
Fleet Operators, Take Note: Why This Launch Matters
- Broader Range: Expect heavy-duty models like the Rhino, but also versatile smaller vehicles (think: Eviator for mid-mile cargo).
- Tech-First Mindset: Industry 4.0 isn’t just a buzzword here—it’s woven into the production floor.
- Sustainability at Heart: Integration of recycling, waste management, and on-site renewable energy reflect a genuine green ethos.
Product Portfolio (Glance)
|
Segment |
Headliners |
|
Heavy EVs |
Rhino |
|
Medium Trucks |
Eviator |
|
Passenger Auto |
Super Auto |
|
Three-Wheelers |
Super Cargo |
|
Electric Tractors |
E-27 |
What’s Next?
This facility isn’t just a factory. It’s intended as a nerve center for research, innovation, and rapid response to evolving logistics demands. With 250+ dealers waiting and thousands set to join the workforce, Montra Electric is positioning itself as a serious contender in both Indian and international EV markets.
Montra’s leadership summed it up best: “This plant is a milestone not only for Montra Electric, but for commercial EV manufacturing in India. Our focus is on empowerment, technology, and a greener tomorrow. We’re excited to help drive that change.”
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